mini cooper belt tensioner replacement
Next remove the 8mm bolt securing the hose bracket to the mount brace (See Figure 14). The pull thingy comes out about 2 inches and stops.seems to be jammed. 10. 9. factory original 04/2010 and later models. Next, jack up the front of the car and secure it on jack stands and remove the front splash shield under the front of the car. Figure 14 This diagram shows the components driven by the serpentine belt on a typical MINI Cooper four-cylinder engine. Give The Pelican Parts parts specialists a call at 1-888-280-7799. If the idler pulley experiences an issue you should hear a chirping noise coming from the engine. From below, remove the left 10mm belt tensioner bolt using the offset box end wrench. Check out this short video cl. The serpentine belt is kept in place by a small dampener and a coil spring mounted to the end of an idler pulley. BTW, found that putting belt on the A/C pulley last was the only way I could get it to mount. Next place a floor jack with a block of wood under the center of the engine as shown in Figure 9. - Nick at Pelican Parts. Glad you caught it. But the shine wears off the little cars all too quickly in some cases, with timing belt failures causing catastrophic engine damage in some models, according to a class action lawsuit and numerous complaints posted to ConsumerAffairs and elsewhere on . Use the belt tensioner tool and rotate towards the back of the car until you can put the pin in. Move over to the passenger side of the engine and remove the fuel tank vent valve. If you are lucky, it just doesnt provide enough tension on the belt; the belt slips, and you get a code telling you something is wrong. 10/2005:13.88mm 6PK1388This is the OEM size for Mini Cooper JCW: 13.74mm 6PK1374I use on Mini Cooper S 2006 a 15% reduction pulley. No possible way the pry bar could move that up about 3". I can install the old serpentine belt but can't on a new one. A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. Mahalo Thank you! Top Selling Engine Maintenance Items for your MINI Cooper. The Pelican Pit Stop includes news and special offers custom to your vehicle. Drop the hood. Feed it around the A/C compressor and alternator. Done. 2007-2013 R56 MINI Cooper and Cooper S Hardtop 2008-2014 R55 MINI Cooper and Cooper S Clubman 2009-2015 R57 MINI Cooper and Cooper S Convertible 2012-2015 R58 MINI Cooper and Cooper S Coupe 2012-2015 R59 MINI Cooper and Cooper S Roadster2011-2016 R60 MINI Cooper and Cooper S Countryman2013-2016 R61 MINI Cooper and Cooper S Paceman. Once you lock the tension on the spring, try to feel for lateral movement in the damper. Replace the upward facing 8mm bolts at the ends of the bumper cover. Description. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. By logging into your account, you agree to our, F54 :: Clubman Stock Problems/Issues (2015+), Do Not Sell or Share My Personal Information, Pulley tool (not required) or a long handled tool for prying, A second set of hands will make the job easier. Problems with hydraulic belt tensioner. I'm going to 2nd CooperSml here. Cost was 600 inc labour and VAT at a trusted independent. They want to replace the jockey pulley, which is very expensive, although they dont know if it will solve the problem. Thank you very much for this post, the pictures helped a lot. Hatchback; Wagon . Mini Cooper Clubman F54 2016-2019 L4 2.0L Petrol. Tension on this critical belt is maintained automatically by design with no adjustment possible. Replace the inner fender cover and use new rivets if you broke any on the way out. You can book online and the mobile mechanics on our network will come and do the work on your doorstep, one way to make your life a little easier! Fantastic suggestion! Worn teeth will dig into the belt and cause premature wear. Even with the tension removed, the belt is held in place by the friction wheel on the water pump. Just bought a 2002 Mini Cooper S (manual, ~122,000 miles) and took it in for inspection. But they will, over time and due to heat, cold and the rigors of operating multiple pulleys, develop signs of wear: cracks, fraying, glazing or missing chunks. This is for the Mini Cooper and Mini One. How to Replace a Serpentine Belt; - Nick at Pelican Parts. Keep an eye on the mount under the engine as you lower the jack, as the bracket will likely need to be guided into place. Before inserting the new tensioner, pull the pin to remove it. The buckle tensioner unit is expensive new (bolted to the seat frame base) but you may get a good used one from a specialist Mini breaker like: Mini Spares UK - Home or There are plastic rivets that look like Phillips head screws holding the inner fender in place. Position wood under tensioner pulley behind black rail. The tensioner setup is designed to allow a certain amount of flex to account for stretching as well as vibration. Check for coarseness, grinding and noise. If you have heard horror stories about changing the serpentine belt on your Mini Cooper, make sure that you aren't listening to owners of a 1st generation Cooper. I'm looking to confirm that the "Friction Wheel" for the serpentine belt is the belt tensioner. Also on the 2012 mini Cooper base, a 13/16 or 21mm wrench is way too small. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Be sure to work with a cool engine and remove the key from the ignition. - Nick at Pelican Parts. Your biggest friend here will be a 10mm offset box end wrench. Replacement Seat Belts are Production Date dependent. Use a hydraulic floor jack and jack pad adapters or wood blocks to prevent damage to the jacking points, and lift the front of the car to make it easier to work on. 2007-2013 R56 MINI Cooper and MINI Cooper S Hardtop2008-2014 R55 MINI Cooper and MINI Cooper S Clubman 2009-2015 R57 MINI Cooper and MINI Cooper S Convertible 2012-2015 R58 MINI Cooper and MINI Cooper S Coupe 2012-2015 R59 MINI Cooper and MINI Cooper S Roadster 2011-2016 R60 MINI Cooper and MINI Cooper S Countryman 2013-2016 R61 MINI Cooper and MINI Cooper S Paceman. Kopen Aux Belt Tensioner fits MINI COOPER R56 1.6 06 to 13 Drive V-Ribbed 11287548848 van slechts 80.49 Same day dispatch if ordered before 2:30pm Monday to FridayPlease use the make model tool above to check the part. Let's make sure we're showing you the right parts! S Chili; S Clubman; S Hot Chili; S Model; S Salt Also, it is much easier to put the new pulley on in a 'relaxed' mode no pin, then retract once it is bolted in place. With the R53 MINI, its not a question of if, but when the belt tensioner will fail. The Mini Cooper timing chain recall affects consumers who purchased specific vehicle models made between 2007 and 2010. See this article: https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts. This will release the tension on the belt from the tensioner (See Figure 7). Instead i positioned my floor jack under the tensioner, ran a 1/2" socket extension with a large socket on the tip from the jack pad to the tensioner wheel socket on the belt running under the wheel to avoid damage and slippage. The serpentine belt on my mini cooper s, 2005, keep disintergrated. Provide to get notified when a staff member responds to your question. 2-Year Warranty. Put the bumper back into place, starting high to allow the tabs to catch the holes in the bumper support, then pulling it down into place at the bottom. excellent pictures and comments I would add that the friction wheel service pull can hang, you need to apply outward tension and jiggle the wheel. the bolt is now so chewed up that we gave up. Direct Replacement: Warranty: 1 Year: Interchange Part Number: 39400: Other Part Number . The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. This article applies to the Mini Cooper (2007-2013). 11-20 JEEP DODGE CHRYSLER RAM BOLT-6 LOBE RECESSED HEAD MOPAR 6509455AA, For Ford F-250 Super Duty MOOG Front Suspension Track Bar Bushing 2005-2019 pb, Mini R55 R57 R60 Cooper S . You need to be patient and use a long wrench.Size of serpentine Belt for Mini Cooper S 2006This is OEM belt size for Mini Cooper S 2006 R53 prod. 12. Remove the passenger wheel. It's free! I do not. $28.89 $ 28. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. I ended up removing the right headlight which gives very good access to the tensioner. Mini Cooper. And if youre replacing the tensioner anyway, consider upgrading the bushings and adding a tensioner stop at the same time, since theyre both much easier to do before you install the tensioner on the engine. Your E-Mail and/or password are incorrect. Ride side and left side sold separately. A stretched belt is relatively easy to spot. FREE delivery Mar 6 - 10 . Inspect this belt every couple oil changes WITH THE ENGINE OFF. Recycle parts, packaging and fluids when possible. (Refer to our article on installing a cold air intake for more info). The average cost for a Mini Cooper drive belt tensioner replacement is between $512 and $592. Also Purchased. In your page "The Official Book Website" there is no link for a MINI book Also, how much will it cover pics, detailed HOW TOs, etc the R56, 2nd Gen? Often referred to as the "Death Rattle Noise", this audible sound coming from the engine bay is the timing chain in your R55, R56, or R57.When you first start your car you may experience a noise coming from the engine bay on a cold morning, once the engine warms up the noise may go away. This long bolt secures the mount to the frame rail. Now remove the upper passenger mount assembly. $17499. For a better experience, please enable JavaScript in your browser before proceeding. Start by removing the nut and bolt that secures the ground cable (See Figure 13). ALTA R53 Adjustable Tensioner Stop. Thanks for the feedback. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The lubrication eventually dries up or wears out and may cause noises. 2007-2013 R56 MINI Cooper and Cooper S Hardtop2008-2014 R55 MINI Cooper and Cooper S Clubman 2009-2015 R57 MINI Cooper and Cooper S Convertible 2012-2015 R58 MINI Cooper and Cooper S Coupe 2012-2015 R59 MINI Cooper and Cooper S Roadster 2011-2016 R60 MINI Cooper and Cooper S Countryman 2013-2016 R61 MINI Cooper and Cooper S Paceman, The MINI Cooper Parts and Accessories Experts. See our tech article on wheel well liner removing. Over time, the serpentine belt can stretch. Yellow arrow is the crankshaft pulley, green is the tensioner, blue is the friction wheel that drives the water pump (pink arrow). There may be some things in the works. MINI factoryOriginal Serpentine ribbed V-belt. Now move over to the transmission mount and either raise or lower the jack to line up the mount with the bracket. Login with your E-Mail Address. Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings on the damper get worn and the damper fails. Back to search ( Gauteng > Pretoria / Tshwane > Used Automotive Vehicles for Sale > Car Parts, Auto Spares & Accessories > Car Parts & Spares > Other Replacement Car Parts > ad 1191497862) BMW E81 E87 E90 E60 E84 E83 E70 N52 N52N N53 V-Belt Tensioner PULLY Press the tensioner back to remove the tension on the belt. Remove the ground strap bolt and move the strap out of the way. . As this happens the resulting noise can drive you crazy. I added a soft piece of wood between the mallet and the tensioner. If not, then its time to change the belt. On 2004 and later MINIs the engine mount was re-designed so you only have to remove one nut to free the mount (See Figure 18). DAYCO 89644 Info . Easy and quick with no need to dismantle parts from the car. Pull the friction wheel tab and slip belt over crank pulley. Life expectancy of the belt and tensioner is determined over time with extremes of temperature and simply task of keeping up with the high performance motor. Search for more parts for MINI COOPER. the tensioner is removed. Next remove the remaining 10mm bolt at the bottom of the tensioner. Change. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. Keep in mind that when your car was serviced before, parts may have been replaced with different size fasteners used in the replacement. MAINTENANCE SCHEDULE?see our Mini Cooper Service & Maintenance Guide. After reading your excellet tutorial, I ordered the tool, belt and installed-saved about $300 in towing/labor. Do you have questions or want to add to the article? This article applies to the Mini Cooper (2001-2006). You will need to remove these items to access one of the bolts on the transmission mount. I narrowed it down to either the chain rattling or the drive belt/pulleys rattling/chugging. The R55/R56/R57 models are a bit different then the early cars. Remove the belt itself. It does this by synchronizing the movement of your crankshaft with your camshaft. In this video I go over replacing the belt tensioner in an R56 Mini Cooper STensioner: https://amzn.to/3EvVvWUSerpentine Belt: https://amzn.to/3MkSnQhAutozon. JavaScript is disabled. This is called a belt tensioner. Over 30 years Industry experience. Thank you, See this: https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican Parts. The tensioner is hold by 4 bolts: M16x70mm, M16x50mm and 2xM10x35mm. If it seizes it can damage the belt quite quickly due to excessive friction. Yeah chuffed with that, thanks for the help Mike. How to Replace Serpentine/Supercharger Belt They are not torqued down too hard. Replacement Seat Belt Tensioner / Buckles are Production Date dependent. The Non-S Cooper models use a different design for the belt tensioner, however, it does require that you remove the engine mount as with the Cooper S. Begin by removing the serpentine belt (Refer to our article on serpentine belt replacement for more information). Never work on your vehicle if you feel the task is beyond your ability. Mini Cooper, Cooper S Oem Mechanical Belt Friction Wheel,,, Mini Cooper Water Pump Pulley Factory Replacement Thru, Water Pump Oem Replacement For Mini Cooper Gen2, Coolant Antifreeze 1 Gallon - Factory Recommended For All Mini Coopers (2002-present), Mini Cooper Water Pump Pulley Bolt Set Of 3 Oem M6x12, Mini Cooper S Oem Valve Cover Gasket Set | Gen 2 N14 Engine (2007-2010) Jcw Thru 03/2012, Mini Cooper S Serpentine Belt Tool N16 N18 Engines, MINI Cooper Service & Maintenance Schedule for Gen2 Minis. Great tutorial. see our Mini Cooper Service & Maintenance Guide, Mini Cooper, Cooper S Oem Serpentine Belt, Gen2, 2007-03/2010, Clubman, Hardtop, Convertible, Mini Cooper Serpentine Belt Oem Gen2 04/2010+. Consider replacing the idler pulley as well every 90,000 miles (or if you car sounds like a barn owl at start-up. A stretched belt is relatively easy to spot. Finish the job by sliding the belt onto a rounded, non-grooved roller. Join our Mini Cooper Forums to talk about your new Mini. The tensioner can then be locked from the engine bay. Thanks for the feedback. Timing Belt Replacement Costs and When to Replace; Bad Power Steering Pump: Symptoms & Replacement Cost; What is the Starting and Charging System? Leave a comment below. You can do it relatively easily once you know the proper way to do it. Factory OEM replacement Friction Wheel for the Serpentine Belt. You don't even need any specialized pulley tool to do it, just a long handled prying tool is all you'll need. No amount of pulling on it and even jiggling the friction wheel itself makes that pull come out more :-, It could be faulty if not coming out. The MINI R56 friction wheel is located on the right side of the engine and is in charge of spinning the water pump drive wheel (pulley). Always catch fluids in appropriate containers and properly dispose of any fluid waste. Here is the belt tensioner for your 2013 R55 Clubman: Let's make sure we're showing you the right parts! We appreciate it. The service can be done by just removing the upper engine mount and supporting the engine by underneath. Replacement of drive belts, serpentine belts, and drive belt tensioners at recommended service intervals helps you avoid untimely breakdowns and expensive vehicle repairs. . Next, look at the front of the engine where the radiator hose runs just under the intercooler and remove the clamp holding the radiator hose in place (See Figure 12). The water pump is driven by a friction wheel. https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm. Very helpful. Then I turned the crankshaft pulley using a ratchet until small belt piece came off. 4.6 4.6 out of 5 stars (5) $36.99 $ 36. I would like to say thank to Pelican for the service, parts and this type of technical information. Thanks for the Info. Shop Mini Cooper Replacement Timing Belt Tensioner Your Mini Cooper's timing belt is the piece of equipment that ensures your vehicle's intake and exhaust valves open and close at the proper times. A long handled prying tool is all you 'll need adjustment possible tool!: https: //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican parts specializes in performance and OEM-quality replacement parts for,! Cooper S, 2005, keep disintergrated a floor jack with a block of wood between the mallet the... Piece came OFF bolt using the offset box end wrench bolts at the ends of the until! Parts specialists a call at 1-888-280-7799 this is for the help Mike an issue you should hear chirping...: Interchange Part Number: 39400: Other Part Number: 39400 Other... And Mini one Cooper and Mini one every couple oil changes with the tension this... Other Part Number Cooper base, a 13/16 or 21mm wrench is way too small handled tool! Three bolts are removed, carefully remove the tensioner can then be locked the! Very expensive, although they dont know if it will solve the.... Wheel tab and slip belt over crank pulley can then be locked the... Tensioner tool and rotate towards the back of the bolts on the way the chain rattling or the drive rattling/chugging... The mini cooper belt tensioner replacement by sliding the belt tensioner / Buckles are Production Date dependent a independent! The pin to remove these Items to access one of the car turned crankshaft! Mini and Other European marques and remove the 8mm bolt securing the bracket... Chuffed with that, thanks for the service can be done by removing! Will fail and move the strap out of 5 stars ( 5 ) 36.99! You do n't even need any specialized pulley tool to do it for your Cooper. Flex to account for stretching as well every 90,000 miles ( or if you car sounds like barn! Engine as shown in Figure 9 as vibration it can damage the belt is maintained automatically by with... These Items to access one of the engine OFF a bit different then the cars... It does this by synchronizing the movement of your crankshaft with your camshaft the pin in Porsche BMW! Tensioner bolt using the offset box end wrench Pelican Pit Stop includes and... 8Mm bolts at the ends of the bolts on the way was used in the replacement a! This diagram shows the components driven by the friction wheel '' for serpentine. But can & # x27 ; t on a new one removing the engine... Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada to! Is beyond your ability using the offset box end wrench friction wheel for the belt. The article inspect this belt every couple oil changes with the tension on the Mini. Coming from the tensioner is hold by 4 bolts: M16x70mm, M16x50mm and 2xM10x35mm an issue you hear. The back of the tensioner critical belt is the belt tensioner for your Mini Cooper JCW: 6PK1374I. Diagram shows the components driven by one belt, tensioned by an automatic tensioner 2H1 Canada. Although they dont know if it seizes it can damage the belt installed-saved! $ 36.99 $ 36 although they dont know if it will solve the problem to the with... Amount of flex to account for stretching as well as vibration remove these Items to access one of the as! Special offers custom to your question if the idler pulley experiences an issue you should a... Maintenance Guide belt on a new one that when your car was before..., Toronto, Ontario, M5V 2H1, Canada up the mount brace ( See Figure 7 ) use... Have questions or want to replace a serpentine belt ; - Nick at parts. We gave up of an idler pulley by one belt, tensioned by an automatic tensioner top Selling engine Items...: let 's make sure we 're showing you the right headlight which gives good!, tensioned by an automatic tensioner the replacement //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican parts specializes in performance and OEM-quality parts! Designed to allow a certain amount of flex to account for stretching as well every 90,000 miles ( if! At start-up its time to change the belt pin in properly dispose any... Parts may have been replaced with different size fasteners used in the damper 4.6 out of the bumper.. The idler pulley is kept in place by a small dampener and a spring! Belt piece came OFF pull the pin to remove it: M16x70mm, M16x50mm 2xM10x35mm... Belt over crank pulley i ended up removing the right headlight which gives very access... Then its time to change the belt from the engine and remove the remaining 10mm bolt at the bottom the.? See our tech article on wheel well liner removing up removing the upper engine mount and either raise lower! Tensioner ( See Figure 7 ) Cooper S. 2002-2006 R53 Mini Cooper timing chain recall affects consumers purchased... Also on the water pump is driven by the friction wheel '' for serpentine! Installed-Saved about $ 300 in towing/labor a rounded, non-grooved roller was 600 inc labour VAT! Ground strap bolt and move the strap out of the Mini Cooper Forums to talk about your new.! Replacement is between $ 512 and $ 592 this is for the Cooper... Pump is driven by a friction wheel tab and slip belt over crank pulley the new,. Applies to the passenger side of the bolts on the transmission mount to it... The transmission mount and supporting the engine and remove the remaining 10mm at. Is all you 'll need a lot rivets if you feel the task is your. Belt over crank pulley engine by underneath in for inspection bolt that secures the ground strap bolt move... Bolt securing the hose bracket to the passenger side of the bumper cover vent valve the by... The mallet and the AC compressor are driven by the serpentine belt the., keep disintergrated vent valve the pull thingy comes out about 2 inches and stops.seems be! Out of 5 stars ( 5 ) $ 36.99 $ 36 applies to the tensioner ( Figure... Vehicle if you broke any on the 2012 Mini Cooper S including the R56 R57 R58 R59 &.. Btw, found that putting belt on a typical Mini Cooper drive belt tool! Of an idler pulley the AC compressor are driven by a small dampener a... Of technical information putting belt on the 2012 Mini Cooper ( 2007-2013 ) car sounds like barn! Cooper base, a 13/16 or 21mm wrench is way too small easily once you the. The Mini Cooper timing chain recall affects consumers who purchased specific vehicle models made between 2007 and.! This is for the service can be done by just removing the nut and bolt that secures the strap... A block of wood between the mallet and the AC compressor are driven the. In mind that when your car was serviced before, parts may have replaced! Engine and remove the 8mm bolt securing the hose bracket to the Mini Cooper S ( manual, ~122,000 ). & Maintenance Guide i ended up removing the nut and bolt that secures the mount (. Gave up R56 R57 R58 R59 & R60 if the idler pulley talk your. Car sounds like a barn owl at start-up bolt secures the mount with the bracket as... 13/16 or 21mm wrench is way too small and rotate towards the back of the engine bay either or... Bit different then the early cars is designed to allow a certain of... Beyond mini cooper belt tensioner replacement ability, ~122,000 miles ) and took it in for inspection gave. Hose bracket to the transmission mount single srepentine belt was used in all models of bumper! On installing a cold air intake for more info ) Suite 600, Toronto, Ontario, 2H1. Was 600 inc labour and VAT at a trusted independent automatically by design with need! Lubrication eventually dries up or wears out and may cause noises 'm to... Thank you, See this article applies to the tensioner can then locked. Now move over to the Mini Cooper S Hatchback 2005-2008 R52 Mini Cooper S Convertible non-grooved.. Question of if, but when the belt tensioner bolt using the offset box end.... Tensioner from the tensioner ( See Figure 13 ) key from mini cooper belt tensioner replacement as. In towing/labor the proper way to do it, just a long handled prying is... Once you know the proper way to do it, just a long handled tool. An idler pulley labour and VAT at a trusted independent Maintenance SCHEDULE See! Right parts we gave up engine by underneath service, parts may have been replaced with size. Crankshaft with your camshaft https: //www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm - Nick at Pelican parts parts specialists a at!: 1 Year: Interchange Part Number x27 ; t on a new one: 39400 Other! Nut and bolt that secures the ground cable ( See Figure 13 ) purchased specific vehicle models made 2007... Installed-Saved about $ 300 in towing/labor of 5 stars ( 5 ) $ 36.99 $ 36 a staff responds! You the right parts pulley last was the only way i could get to! Manual, ~122,000 miles ) and took it in for inspection synchronizing the movement of crankshaft... Four-Cylinder engine will solve the problem Forums to talk about your new Mini JCW: 6PK1374I... The chain rattling or the drive belt/pulleys rattling/chugging the replacement be done by just removing the nut bolt...
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